Fully Automatic IR Transmittance Tester

Applications

The TRT-2000 is a fully automatic testing equipment designed to measure the light transmittance of multiple IR apertures. Users simply load a stack of trays, and the machine automatically measures the IR apertures on all cover plates. No operator intervention is needed for individual loading/unloading. The system performs fully automated testing, including loading, unloading, inspection, OK/NG judgment, and the automatic rejection of non-conforming products.

Advantages

1. Fully Automatic Loading, Unloading, and Testing: Both the loading and unloading areas can hold 40 trays each. This allows for batch processing of 40 trays x 10 pieces/tray = 400 pieces in one setup.
2. Four-Station Turntable for Enhanced Efficiency: A four-station rotary table significantly improves throughput. Products measured as OK are returned to their original trays. NG products are automatically placed onto a dedicated NG collection conveyor.
3. Automatic NG Material Boxing: Non-conforming products are automatically collected in separate containers, simplifying operation and saving labor.
4. Integrated System Design: The inspection module and automated motion system are integrated into a single unit. Operation is convenient, and production information is displayed clearly.
5. Powerful Software Features:

5.1 Programmable Product Settings: The software allows for setting and storing parameters (quantity, position of IR apertures) for different products. Calling the corresponding parameters for measurement is fast and convenient.

5.2 Configurable Measurement Wavelengths: Enables measurement of different wavelengths for different IR apertures on the same product.

5.3 Local Database Results Storage: All measurement results are saved in a local database and are retained permanently unless deleted.

5.4 Comprehensive Reporting: Capable of printing various reports, including single-wavelength transmittance reports for multiple IR apertures and continuous-wavelength transmittance reports for a single IR aperture. Reports can be exported to Excel, Word, PDF, etc.

Technical Parameter

Technical Parameters

Fully Automatic In-line Compatibility

Can be connected to screen printing lines

Testing Speed

1 second per aperture, A+1 second per piece (for A apertures) Detection Wavelength Range

400 – 1000 nm

Wavelength Accuracy

< 1 nm Wavelength Repeatability

< 0.1 nm

Spectrum Detector

Back-thinned CCD Spectrometer Spectrum Collection Method:

Integrating Sphere

Spectrometer Optical Structure

Czerny-Turner Fastest Full Wavelength Scan Speed

8 ms

Measurement Spot Diameter:

0.15 – 0.5 mm (adjustable based on configured optical fiber and objective lens) Transmittance Measurement Error

< 0.3% (using a standard reference piece)

Displayed Transmittance Resolution

0.01% Aperture Alignment Method

Camera vision-assisted alignment (allows observation of the spot position on the IR aperture via software, eliminating manual visual error)

Ambient Light Blocking Function

Special light-blocking structure to minimize measurement error caused by ambient light Sample Size Range

Length: 100-160 mm, Width: 50-90 mm (Customizable)

Positioning Accuracy

0.02 mm Positioning Aid

Built-in Vacuum Pump

Light Source

100W High-power Halogen Tungsten Lamp